HPDC Simulation Services

For engine blocks, transmission housings and automotive power train components.
Consulting Services

Simulation of All Foundry Processes

Shrink, flow, air entrapment, riser positioning, solidification time optimization and more.
Our Projects

Sandcasting - 2500 lb

Simulation of the sand casting of stainless steel:
Flow, solidification times, actual shrink size with and without exothermic risers, etc.

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Die Temperature

Jet cooled core temperature during solidification; predicted shrink
porosity reduction with jet cooling.

Our Projects

Simulations for Auto Structures

Product & process optimization, castability prediction, vacuum simulation,
porosity prediction, and cycle time reduction.

About Us

Shot Sleeve Simulation - HPDC

Heat loss during shot, trapped air accounted for, with copper beryllium
shot tip, and radiation heat loss.

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Die Temperature - HPDC

Transparent die showing cavity temperature with effectiveness of cooling lines.
Our Projects

We are a consulting associate of Flow Science, the creator of Flow-3D internationally recognized simulation software.
Flow-3D is used by scientists and engineers around the world for simulating a vast range of fluid dynamics, heat transfer and multiphysics problems.

Watch Video

NADCA Webinar outlining the fundamental science that determines how thin we can cast for the HPDC process.