HPDC Simulation Services

For engine blocks, transmission housings and automotive power train components.

Simulation of All Foundry Processes

Shrink, flow, air entrapment, riser positioning, solidification time optimization and more.

Sandcasting - 2500 lb

Simulation of the sand casting of stainless steel:
Flow, solidification times, actual shrink size with and without exothermic risers, etc.

Die Temperature

Jet cooled core temperature during solidification; predicted shrink porosity reduction with jet cooling.

Simulations for Auto Structures

Product & process optimization, castability prediction, vacuum simulation,
porosity prediction, and cycle time reduction.

Shot Sleeve Simulation - HPDC

Heat loss during shot, trapped air accounted for, with copper beryllium
shot tip, and radiation heat loss.

Die Temperature - HPDC

Transparent die showing cavity temperature with effectiveness of cooling lines.

We are a consulting associate of Flow Science, the creator of Flow-3D internationally recognized simulation software.
Flow-3D is used by scientists and engineers around the world for simulating a vast range of fluid dynamics, heat transfer and multiphysics problems.

NADCA Webinar outlining the fundamental science that determines how thin we can cast for the HPDC process.